Cable & Wire Harness Assembly
Leways has been making high-quality cable and wire harness assemblies for 20 years. We’re known for our trustworthiness in Shenzhen, China. We use the latest technology to make all kinds of cable harnesses.
We make cable and wire harness assemblies for the military and high-end car industries. We can handle simple or complex projects and finish them quickly. Our cables are top-notch for signal transmission. At Leways, we can customize solutions just for you.
Our experts can handle big projects with large machines. We’re great at solving complex cable harness issues.
Leways specializes in custom cable and wire harness assemblies for various industries like aerospace, defense, telecom, and medical. We’re here to meet your needs.
Cable & Wire Harness Assembly Capabilities
We offer one-stop solutions for PCB assembly, including cable and wire harness assembly. We use advanced tools like CAD software to turn design concepts into product drawings.
Quality is our top priority in manufacturing. We focus on enhancing our cable harness capabilities, such as precision cutting and crimping with automatic machines. We use temperature-controlled soldering irons for soldering and employ high-tech electro-mechanical equipment in a static-free environment. We also use testing tools and techniques to ensure our products meet high standards.
Following are the cable and wire harness assembly services we offer:
- Prototype Development
- Connector tooling
- Wire leads and sets
- Assembly Packaging
- Printing of heat shrink
- Automated wire processing
- Sonic Welding
- Installation
- Testing
- Custom Wire Harness Assembly
Cable & Wire Harness Assembly Applications
At Leways, we create custom cable assemblies for a wide range of applications, including automatic systems, HVAC control computers, electronic devices, and defense equipment. We ensure that our cable harnesses meet industry standards and can be tailored to your specific needs.
We take pride in customizing over 98% of our assembled cables, adjusting their lengths to fit your requirements. From carefully placing wires on assembly boards to securely crimping terminals, we provide durable cable and wire harness assembly services. We meticulously prepare the assembly board, subjecting it to rigorous quality checks.
Our cable and wire harness assembly services are top-notch throughout the production process. Thanks to our skilled management team and cutting-edge technology, we offer rapid assembly services. Our range of cable and wire harness assemblies adheres to IPC standards and remains competitively priced. Expect these assemblies to deliver exceptional performance even in challenging environments. We are committed to meeting your needs and providing the finest services in the field.
Cable & Wire Harness Assembly Standards
Leways delivers top-quality and long-lasting cable and wire harness assemblies. We prioritize following essential standards to create a bundle of wires, recognizing that assembly involves a lot of effort. Our engineers blend this dedication with cutting-edge technologies to craft custom cable and wire harness assemblies for any need.
IPC/WHMA-A-620C
- This IPC standard of cable harness assembly includes multiple applications.
- It will show the manufacturability and design of the cable harness as per the environment.
- Availability of simple language.
- It focuses on the ultimate performance of the product.
- It also consists of a feedback system, where you can register your concerns for improvement.
IPC A-610
- It is the acceptability standard for cable and wire harness assembly, which indicates the pictorial document of ample characteristics of cable assembly process.
- It must meet all the criteria to ensure the quality of cable and wire harness assembly, and Technotronix works with the best manufacturing process to prepare the cable harness assembly and wire harness assembly.
High voltage test for class 2 cables
- If the wire is having some smaller gaps between the isolated conductors, then the resultant voltage will get some breakdown, and affect the total current transmission in the cable.
- Technotronix prepares the wire harness assembly by keeping all the things in mind and prepares the cable harness assembly with a creepage distance > 2 mm, which ensures the complete transmission of the cable harness assembly.
- When the same cable is tested with 1000 VDC, then the gap is stretched to 0.15mm, which ensures the quality of the cable harness assembly you will get from Technotronix.
Benefits of Cable & Wire Harness Assembly
When it comes to cable and wire harness assembly companies, Leways stands out as a leader in China. We pay close attention to our clients’ needs, ensuring we provide solutions down to the tiniest details.
Our cable harness and wire harness assembly services help reduce costs. We value our clients and tailor wire harness assembly to their specific requirements, prioritizing safety and efficiency.
Leways serves various industries like Locomotive Mining, Broadcast Telecommunication, Aerospace, Aeronautics, Optoelectronics Solar, and more, offering top-notch cable and wire harness assemblies. If you’re looking for the best cable and wire harness assembly to meet your company’s needs, reach out to Leways. Our experienced engineers will handle the rest, ensuring efficient cable and wire harness assembly for your project.
Why Choose Leways As Your Cable & Wire Harness Assembly Provider?
Leways is a certified company with ISO 9001:2015, and AS 9100 rev D certifications, emphasizing quality in cable and wire harness assembly. These certifications highlight our expertise in providing high-quality cable and wire harness solutions that every industry needs, all at a cost-effective price.
We offer cable and wire harnesses for a wide range of applications, including automotive machinery, computers, and HVAC controls, meeting the diverse needs of various industries. Our cable and wire harness assemblies are designed to ensure smooth operation in heavy-duty vehicles, electronic equipment, aerospace systems, police and defense equipment, electronic sports gear, and other critical industrial applications. Whether it’s a simple or complex requirement, Leways always delivers the best cable and wire harness assembly for you.
Cable & Wire Harness Assembly FAQs
Cable harness assembly is a group of cables or sub-assemblies for transmission of any electrical power or signal supply.
Wire Harness Assembly is a group or sub set of wires, connectors or terminals for used in any kind of electrical devices, products, components, etc.
Based on different sizes and complexity, Cable harness and wire harness assemblies are used in industrial control, medical, telecommunication, military and many other industrial applications.
Well, a cable harness assembly is a group of 2 or more wires. While the wire harness is a basic exterior coating which covers the smaller wires and cables inside. Ultimately, it is a protective outer layer to cover up cables and wires.
UL Certified cable assemblies and wire harness assemblies are necessary to identify that product as globally safe to use. It is must and necessary for consumer safety before any installation of cable assemblies and wire harness assemblies.
We are exporting wire harness assemblies and cable harness assemblies in USA, Europe (Germany, France, Italy, Spain, etc.), UK, Australia, New Zealand and more.
Our standard lead time may vary from 24 hours to 1 week. It will depend on many factors including custom requirements, complexity of product, quantity of products, where to deliver, etc.
Contact us at sales@leways.com or at 852/59893566 to get complete solutions for your PCB assembly.
PCB Assembled In 24 Hours
Best Turn around time for Prototype PCB assembly. Kitted and Turn-Key option as per customers requirement.